High Shear Mixer Granulator: Chinonyorovesa Chinokosha Chekugadzira Granulator Kuti Ishande Zvakanaka

Granulator yeKusanganisa Yakakura: Muchina wekugadzira wemvura unokoshakuti iite Granulation inoshanda zvakanaka

Rapid mixer granulator imuchina unoshandiswa zvakanyanya mukugadzira mishonga, uchisanganisa mabasa akawanda akadai sekusanganisa negranulation. Inoshandiswa zvakanyanya mumaindasitiri emishonga, chikafu, uye makemikari. Muchina uyu unokwanisa kusanganisa negranulation nedanho rimwe chete, uchipa granules dzemhando yepamusoro pasina kusvibiswa, uye unoenderana nezvinodiwa neGMP.

Zvichienderana nemidziyo iri pasi pemvura yakabatana mukugadzirwa, michina yegranulation yakanyorova inogona kugadziriswa seSHLG high shear mixer granulator kana SHL rapid mixer granulator.

Midziyo iyi inoshandisa PLC control uye frequency conversion speed regulation. Mabasa ese anogona kuitwa otomatiki zvichienderana ne process parameters dzakatarwa nemushandisi, uye process parameters dzese dzinogona kudhindwa, nemagwaro ekutanga echokwadi uye akavimbika. Panguva yekushanda, zvinhu zvinoiswa mu mixing driving kuburikidza ne vacuum feeder/lifting feeder/manual feeding. Upfu hunosanganiswa ne stirging paddle; ne injection ye adhesive, upfu hunonyorova zvishoma nezvishoma uye chimiro chezvinhu chinochinja. Granulation banga riri pa horizontal shaft ye pot wall rinotenderera panguva imwe chete ne stirming paddle kuti rigadzire vortex, zvichiita kuti zvinhu zvisanganiswe zvizere, zvitenderedzwe uye zvibonderane. Kana turn-over bundu zvinhu zvikapfuura nepakati pe high-speed rotating granulation banga, zvinopwanywa zvizere kuita granules ne granulation banga. Panguva imwe chete, granules dzinoburitswa, dzinobonderana, dzinokweshwa, dzinochekwa uye dzinokandwa mu three-dimensional movement, zvichiita kuti granules dzive dzakanaka uye dzakafanana.

1) Seti yakakwana yezvikamu zvemagetsi kubva kumakambani ane mukurumbira pasi rose, achishandisa Siemens PLC uye touch screen, uye Schneider frequency converter yekugadzirisa kumhanya;

2) Banga regranulation rinotora chimiro chakaita semuti weKisimusi, chivharo chekukurunga chinotora chimiro chitsva chine mashizha matatu, uye chisimbiso chakabatanidzwa chechisimbiso chemuchina nechisimbiso chemhepo chinoshandiswa;

3) Dhiraivha itsva ye sprocket, iyo inovandudza kushanduka kwekushushikana kunokonzerwa nekushivirira kwemuchina uye inobatsira kuisa nekuputsa;

4) Yakashongedzerwa nechishandiso chekusimudza machira kuti ive nechokwadi chekuti kugadzirwa kwakachengeteka (yakashongedzerwa granulator yekusanganisa nekukurumidza ine vhoriyamu ye200L zvichikwira);

5) Silinda yegranulation ine mudziyo wekuvhura unobatsira nemagetsi, unochengetedza basa uye unovimbisa kuchengetedzeka kwekugadzirwa (yakashongedzerwa mixer granulator inokurumidza ine vhoriyamu ye100L zvichikwira);

6) Chifukidziro chesilinda nemuviri wesilinda, pamwe nechiteshi chekuburitsa uye chinobatanidza chinokurumidza, zvinoshandisa dhizaini yechisimbiso chemhepo ine simba rekuvhara; kana kumanikidzwa kwechisimbiso kusina kukwana, kudzora kukiya kunomisa kugadzirwa uye kunopa alarm;

7) Chigadziko chekukurunga, banga regranulation, uye banga regranulating (nebanga regranulating) zvinowedzerwa ne closed-loop speed control, iyo inoona kumhanya chaiko kweshaft uye inoiratidza pachiratidziro; kumhanya kwacho kwakarurama, hakukanganisirwi nekukanganisa kwekumhanya kwemutoro kana mota; inewo basa rekutarisa kumhanya kusina kujairika uye kunotyisa kana coupling ikakundikana;

8) Muchina mukuru une hopper inopinza slurry ine conical uye vharuvhu yebhora yemaoko; tangi rekuwedzera slurry ine pressure + spray gun (kana tangi rekusanganisa resolution + peristaltic pump + spray gun) rinogona kugadzirwa kuti riite otomatiki slurry ichiwedzera pasina masara uye chiyero chakarurama che slurry ichiwedzera (ine flow meter kana ultra-low platform scale);

9) Muchina mukuru une chinoshandiswa pakudyisa vacuum, chinogona kubatanidzwa kune vacuum feeder kana kuti vacuum source kuti zviite zvekudyisa otomatiki;

10) Mapaipi ekuchenesa akachengetwa, anogona kubatanidzwa kunobva mvura yemuchina wekuchenesa weCIP cleaning;

11) Nguva yekusanganisa nekusanganisa inosangana nezvinodiwa zvekugadzirira kwakasimba kwakakodzera (kazhinji 6-10min/batch);

12) Goho regranulation riri >99%;

13) Mafomula ekugadzira otomatiki uye ekuchenesa otomatiki emidziyo anotsigira kudzora maitiro akasiyana, uye maparamita emaitiro edanho rega rega anogona kuiswa ega kuti agutse zvinodiwa nemaitiro akagadzirwa nevatengi;

14) Inogona kugadziriswa nemagetsi siginecha, kuchengetedza data uye mabasa ekuongorora nzira, uye inogona kudhinda data remaitiro;

15) Nguva yekusarudza, simba remagetsi kana torque senzira yekusarudza magumo;

16) Midziyo iyi yapasa chitupa cheEU CE;